{"id":27372,"date":"2026-07-21T08:00:00","date_gmt":"2026-07-21T08:00:00","guid":{"rendered":"https:\/\/metacon-next.com\/en\/?p=27372"},"modified":"2026-08-04T07:21:34","modified_gmt":"2026-08-04T07:21:34","slug":"how-do-you-create-fire-compartments-in-a-large-production-hall","status":"publish","type":"knowledge-base","link":"https:\/\/metacon-next.com\/en\/knowledge-base\/how-do-you-create-fire-compartments-in-a-large-production-hall\/","title":{"rendered":"How do you create fire compartments in a large production hall?"},"content":{"rendered":"<p>You create fire compartments in a large production hall by dividing the floor area into enclosed zones using fire-resistant walls, floors, and closures \u2014 including certified fire-rated doors \u2014 that contain a fire long enough to protect escape routes, limit structural damage, and prevent fire spread to adjacent compartments. The required compartment size and fire resistance classification depend on your project-specific fire safety calculation, not a fixed rule. The sections below address the key decisions an architect faces when specifying fire compartmentation for an industrial building.<\/p>\n<h2>What determines the required fire resistance classification for a production hall?<\/h2>\n<p>The required fire resistance classification for a production hall is determined by a project-specific fire safety calculation, not by a single rule in the building code. In the Netherlands, the Besluit Bouwwerken Leefomgeving (BBL) sets the absolute minimum requirement only, but the actual classification applied to any given opening typically reflects additional requirements arising from sector regulations, insurer conditions, or the fire safety plan drawn up for that specific project.<\/p>\n<p>Several factors feed into that calculation:<\/p>\n<ul>\n<li><strong>Occupancy and use category:<\/strong> A production hall with flammable materials stored under PGS15 conditions carries different requirements than a dry-goods assembly facility.<\/li>\n<li><strong>Compartment size and fire load:<\/strong> Larger compartments with higher fire loads generally require longer resistance periods to allow safe evacuation and fire brigade intervention.<\/li>\n<li><strong>Escape route configuration:<\/strong> Doors on escape routes must maintain their integrity long enough for occupants to exit safely \u2014 this directly influences whether EW, EI1, or EI2 is specified.<\/li>\n<li><strong>Presence of sprinkler systems:<\/strong> Active suppression systems can influence the compartment size permitted and, in some calculations, the required resistance period for passive elements.<\/li>\n<\/ul>\n<p>For architects, the practical consequence is that the classification cannot be assumed from building type alone. The fire safety engineer&#8217;s report is the binding reference, and the door specification must match that report exactly. <a href=\"https:\/\/metacon-next.com\/en\/products\/\">Metacon-Next&#8217;s fire-rated industrial doors<\/a> are available across a wide range of classifications \u2014 including EW60, EW90, EW120, EI1 60, EI1 120, EI2 60, EI2 90, and EI2 120 \u2014 covering the range most commonly prescribed in industrial fire safety calculations. Which classification is appropriate for a specific project depends on that project&#8217;s fire safety calculation; consult a qualified fire safety engineer or contact Metacon-Next directly for guidance.<\/p>\n<div style=\"margin:32px 0 !important;padding:0 !important;width:100% !important;font-family:'Open Sans', Arial, sans-serif !important;line-height:normal !important;text-align:center !important\">\n<div style=\"margin:0 auto !important;padding:24px !important;max-width:320px !important;width:100% !important;background-color:#1a1a1a !important;border-radius:8px !important;text-align:left !important\">\n<div style=\"margin:0 0 4px 0 !important;padding:0 !important;font-family:'Open Sans', Arial, sans-serif !important;font-size:11px !important;font-weight:700 !important;color:#a5c736 !important;text-transform:uppercase !important;letter-spacing:0.5px !important;line-height:normal !important\">Get in touch<\/div>\n<div style=\"margin:0 0 14px 0 !important;padding:0 !important;font-family:'Poppins', sans-serif !important;font-size:18px !important;font-weight:600 !important;color:#ffffff !important;line-height:1.35 !important\">Want to know more about our doors and shutters?<\/div>\n<p> <a href=\"https:\/\/metacon-next.com\/en\/contact\/\" style=\"margin:0 !important;padding:12px 20px !important;width:100% !important;background-color:#a5c736 !important;color:#ffffff !important;font-family:'Open Sans', Arial, sans-serif !important;font-size:14px !important;font-weight:700 !important;text-transform:uppercase !important;text-decoration:none !important;border-radius:5px !important;letter-spacing:0.3px !important;line-height:normal !important;text-align:center !important\">Contact us<\/a>\n <\/div>\n<\/div>\n<h2>How do you divide a large production hall into fire compartments?<\/h2>\n<p>You divide a large production hall into fire compartments by constructing fire-resistant separation walls that run from floor to the underside of the roof structure, with all penetrations \u2014 including door openings, cable ducts, and ventilation passages \u2014 sealed or closed with elements that match the required resistance period. Every opening in a compartment wall must be fitted with a certified closure; an unprotected gap, however small, breaks the compartment.<\/p>\n<p>In practice, the layout of compartment walls in a production hall is a coordination exercise between the architect, the structural engineer, and the fire safety consultant. Key considerations include:<\/p>\n<ul>\n<li><strong>Maximum compartment area:<\/strong> The BBL sets maximum compartment sizes for industrial use. Where the production process requires a larger uninterrupted floor area, a deviation must be justified in the fire safety plan \u2014 typically through compensating measures such as sprinklers or increased resistance periods. The permissible compartment size is determined by a project-specific calculation; standards such as NEN 6060 and NEN 6079 provide frameworks for this, but the outcome depends on the specific building and its use.<\/li>\n<li><strong>Process continuity:<\/strong> Internal transport routes, conveyor systems, and forklift passages must be accounted for when positioning compartment walls. A wall that cuts across a logistics flow requires a fire-rated opening wide enough for the vehicles or equipment passing through.<\/li>\n<li><strong>Roof construction:<\/strong> In single-skin industrial buildings, the compartment wall must extend to the roof deck. Where the roof is not fire-resistant, the wall may need to project above it to prevent fire spread over the top of the partition.<\/li>\n<li><strong>Expansion joints and building connections:<\/strong> Where the hall connects to an office wing, storage annex, or adjacent building, the compartment boundary at that junction requires specific detailing.<\/li>\n<\/ul>\n<p>Getting the wall layout right at the drawing stage avoids costly corrections during permitting or construction. Architects who need to visualise how <a href=\"https:\/\/metacon-next.com\/en\/\">Metacon-Next<\/a> door openings integrate into a compartment wall can access technical drawings and BIM files directly through the MetaConfigurator portal.<\/p>\n<h2>What types of fire-rated doors are used in industrial compartment walls?<\/h2>\n<p>Industrial compartment walls use fire-rated roller doors, overhead sectional doors, sliding doors, and fire curtains \u2014 chosen based on the opening size, the required fire resistance classification, and the operational demands of the production environment. Standard hinged fire doors are rarely sufficient for industrial openings, which are typically wider and taller than in commercial construction.<\/p>\n<h3>Fire-rated roller doors and overhead doors<\/h3>\n<p>Fire-rated roller doors are the most common solution for large industrial openings, including forklift passages and internal transport routes. They close automatically on an alarm signal and can be held open by magnetic hold-open devices during normal operations. Overhead sectional fire doors serve similar applications where headroom is limited or where the door must integrate with a loading bay.<\/p>\n<h3>Fire curtains and sliding doors<\/h3>\n<p>Fire curtains are used where a conventional door leaf would not fit \u2014 for example, in very wide conveyor openings or where architectural constraints prevent a standard frame installation. Fire-rated sliding doors are preferred where the door must remain accessible during normal operations without occupying swing space on either side of the opening.<\/p>\n<p>All of these door types must carry a CE declaration of performance and an independently verified classification report. The classification \u2014 whether EW, EI1, or EI2, and for how many minutes \u2014 must match the requirement stated in the fire safety plan. <a href=\"https:\/\/metacon-next.com\/en\/products\/\">Metacon-Next manufactures all of these door types<\/a> in-house, tested in accordance with EN 1634-1 and classified under EN 13501-2, with full documentation available at specification stage. CE marking for fire-resistant industrial doors is governed by both EN 16034 (fire- and smoke-resisting closing elements) and EN 13241 (industrial doors generally) \u2014 both apply simultaneously and neither replaces the other.<\/p>\n<h2>What documentation does an architect need to specify a fire-rated industrial door?<\/h2>\n<p>To specify a fire-rated industrial door, an architect needs the CE declaration of performance, the classification report from an accredited test institute, and \u2014 increasingly for sustainability-rated projects \u2014 an Environmental Product Declaration (EPD). These three documents together allow the architect to justify the product choice during permitting, fire safety review, and BREEAM or LEED assessment.<\/p>\n<p>Each document serves a distinct purpose in the specification file:<\/p>\n<ul>\n<li><strong>CE declaration of performance:<\/strong> Confirms that the product meets the essential requirements of the Construction Products Regulation and is fit for the declared application. Without this, the door cannot legally be placed on the EU market. For industrial fire doors, CE marking is underpinned by both EN 16034 and EN 13241.<\/li>\n<li><strong>Classification report (EN 13501-2):<\/strong> States the independently verified fire resistance classification \u2014 for example, EI1 60 or EW60 \u2014 and the conditions under which it was achieved. This is the document a building inspector or fire safety reviewer will ask for. Metacon-Next&#8217;s classification reports are issued by Efectis, an internationally accredited fire safety testing institute.<\/li>\n<li><strong>EPD (Environmental Product Declaration):<\/strong> Documents the environmental impact of the product across its full lifecycle, based on ISO 14044 and EN 15804. Required for BREEAM credits and increasingly requested by project developers. An EPD is an information document, not an environmental quality award. Metacon-Next published EPDs for 11 of its main product lines in 2025.<\/li>\n<\/ul>\n<p>A common source of delay during permitting is requesting this documentation after the order has been placed. Architects working with <a href=\"https:\/\/metacon-next.com\/en\/about-us\/\">Metacon-Next<\/a> can access all classification reports and EPDs before specifying \u2014 they are published openly on the website, which is not standard practice in this industry. This allows the specification file to be closed with confidence before a contractor is even selected.<\/p>\n<h2>What are common mistakes when designing fire compartments in production halls?<\/h2>\n<p>The most common mistakes when designing fire compartments in production halls are specifying the wrong fire resistance classification, leaving openings unprotected or under-specified, and failing to account for operational requirements such as internal transport when positioning compartment walls. These errors typically surface during permitting or the fire safety inspection \u2014 at a point when corrections are expensive.<\/p>\n<div style=\"margin:32px 0 !important;padding:0 !important;width:100% !important;font-family:'Open Sans', Arial, sans-serif !important;line-height:normal !important;text-align:center !important\">\n<div style=\"margin:0 auto !important;padding:24px !important;max-width:320px !important;width:100% !important;background-color:#1a1a1a !important;border-radius:8px !important;text-align:left !important\">\n<div style=\"margin:0 0 4px 0 !important;padding:0 !important;font-family:'Open Sans', Arial, sans-serif !important;font-size:11px !important;font-weight:700 !important;color:#a5c736 !important;text-transform:uppercase !important;letter-spacing:0.5px !important;line-height:normal !important\">Get in touch<\/div>\n<div style=\"margin:0 0 14px 0 !important;padding:0 !important;font-family:'Poppins', sans-serif !important;font-size:18px !important;font-weight:600 !important;color:#ffffff !important;line-height:1.35 !important\">Want to know more about our doors and shutters?<\/div>\n<p> <a href=\"https:\/\/metacon-next.com\/en\/contact\/\" style=\"margin:0 !important;padding:12px 20px !important;width:100% !important;background-color:#a5c736 !important;color:#ffffff !important;font-family:'Open Sans', Arial, sans-serif !important;font-size:14px !important;font-weight:700 !important;text-transform:uppercase !important;text-decoration:none !important;border-radius:5px !important;letter-spacing:0.3px !important;line-height:normal !important;text-align:center !important\">Contact us<\/a>\n <\/div>\n<\/div>\n<p>The following mistakes appear most frequently in practice:<\/p>\n<ul>\n<li><strong>Applying a blanket classification without a fire safety calculation:<\/strong> Assuming that a particular classification is always sufficient \u2014 or always required \u2014 for an industrial door is incorrect. The classification must come from the project-specific fire safety plan. Under-specifying creates a compliance gap; over-specifying adds unnecessary cost.<\/li>\n<li><strong>Confusing EW, EI1, and EI2 classifications:<\/strong> EW limits radiant heat transfer through the door and is the Dutch standard baseline criterion. EI1 and EI2 add an insulation requirement that limits temperature rise on the unexposed side: EI1 applies the stricter temperature threshold, while EI2 permits a higher temperature rise on the unexposed side. Using EW where EI1 or EI2 is required leaves the compartment boundary non-compliant. Which classification is needed depends on the project-specific fire safety calculation.<\/li>\n<li><strong>Leaving penetrations unsealed:<\/strong> A certified fire door in a compartment wall provides no protection if cable ducts, pipe penetrations, or ventilation openings in the same wall are not sealed to the same resistance period. The compartment is only as strong as its weakest element.<\/li>\n<li><strong>Not accounting for forklift clearances in door sizing:<\/strong> Specifying a standard door width for an opening that must accommodate forklift traffic results in either a non-functional door or a costly replacement. Custom dimensions must be confirmed at the design stage.<\/li>\n<li><strong>Ordering documentation late:<\/strong> Requesting classification reports and EPDs after order placement delays the specification file and can hold up the building permit. Choosing a manufacturer who publishes documentation in advance eliminates this risk.<\/li>\n<li><strong>Overlooking maintenance requirements for automatic doors:<\/strong> Automatic fire doors \u2014 including those with magnetic hold-open devices \u2014 require periodic inspection and maintenance to remain compliant. This obligation must be communicated to the facility manager and reflected in the building&#8217;s maintenance plan.<\/li>\n<\/ul>\n<p>Avoiding these mistakes requires close coordination between the architect, the fire safety consultant, and the door manufacturer from the early design stage. If you are preparing a specification and want to confirm that a product meets your project&#8217;s requirements before committing, <a href=\"https:\/\/metacon-next.com\/en\/contact\/\">contact Metacon-Next directly<\/a> or <a href=\"https:\/\/metacon-next.com\/en\/request-quotation\/\">request a quotation<\/a> with your opening dimensions and required classification.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Divide your production hall safely: key decisions on fire compartments, door types, and compliance documentation explained.<\/p>\n","protected":false},"author":8,"featured_media":27698,"template":"","categories":[1],"tags":[],"class_list":["post-27372","knowledge-base","type-knowledge-base","status-publish","has-post-thumbnail","hentry","category-news"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>How do you create fire compartments in a large production hall? - Metacon-Next<\/title>\n<meta name=\"description\" content=\"Learn how to design fire compartments in production halls \u2014 from resistance classifications and wall layout to certified door types and required documentation.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/metacon-next.com\/en\/knowledge-base\/how-do-you-create-fire-compartments-in-a-large-production-hall\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"How do you create fire compartments in a large production hall? 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